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组件选用基准
SELECTION OF SYSTEM COMPONENTS
SUNZUANT Q.D.C.S.提供了最大適用性與多樣性產品,以獨特化的系列化設計理念,求取與沖床模具的最佳搭配,
您所需求的最佳系統元件組合,可參照下列說明:
The SUNZUANT QDCS provides maximum flexibility to accommodate diversification in presses and dies with its
unique serialized design concept of components and equipment. For the system configuration best suited to your
needs. Refer to the following:
◎ 標准油壓回路規劃 / Standard Hydraulic Circuits 【性能规格详阅P6~11 For details, refer to pages 6~11】
回路數 回路型式 回路分配使用情形
Number of Circuit Circuits Code System Configuration
回路使用於夾持上模 One circuit for clamping the upper die.
1 C 回路使用於夾持下模 One circuit for clamping the lower die.
回路使用於同時夾持上下模
One circuit for simultaneously clamping the upper and lower dies.
D 回路使用於舉模器 One circuit for the LIFTER.
2 2C 一個回路使用於夾持上模且另一個回路 One circuit for upper die. One circuit for lower die.
使用於下模
CD 一個回路使用於同時夾持上下模且另一 One circuit for simultaneously clamping the upper and lower dies.
個回路使用於舉模器
One circuit for the LIFTER.
3 2CD 一個回路使用於夾持上模且另一個回路 One circuit for clamping the upper die. One circuit for the lower die.
使用於下模且第三個回路使用於舉模器
One circuit for the LIFTER.
4 3CD 二回路使用於夾持上模交叉方式另一個 Two circuits for clamping the upper die in a criss-cross manner.
回路使用於夾持下模且第四個回路使用
於舉模器 Another one circuit is for clamping the lower die. The 4th circuit is for
the LIFTER.
» 以上表根據回路數與回路的閥型,規劃回路的分配使用情形,其中回路型式C為常開閥,D為常閉閥。
The above list is planned according to the number of circuit and value plan to the necessity of the
usage. In between the circuit type “C” means ON at all time and “D” means OFF at all time
◎ 選擇夾模器 / Selection of Clamps 【性能规格详阅P12,13 For details, refer to pages 12&13】
03
» 基本型式之選定 » 夾模器數量
模具邊沿有“U”溝設計 採用TX型 根據模具的大小與沖床出力的頓數來決定
模具邊沿無“U”溝設計 採用TY型 Determining the number of clamps required
Selection the basic types of clamps Determine the number of clamps according to
The die is provided with U-cuts -TX Clamp the dimensions and configuration of the dies
The die is not provided with U-cuts -TY Clamp and the T-slot arrangement on the press.
» 夾模器夾持力的計算 Determine the clamping force(model)
(夾模器總夾持力)=(沖床沖壓能力20%) Determine the clamping force (force of a clamp × the number)
上下模所需夾持力的分配 to 20% or more of the press tonnage for each of the
(上模夾持力):(下模夾持力)=3:2 upper and lower dies.
(單一夾模器夾持力)= (clamping the upper die) : (clamping the lower die)=3:2
(上模或下模夾持力)÷夾模器數量 (single die clamping force)=(upper or lower dies clamping force)
若依所使用螺栓之規格推算夾持力,如下表 Clamps number
螺栓規格Screw Bolt M16 M18 M20 M24 M30 M38
夾持力(tf)Clamping Force 4 4 6 10 16 20
» 上列夾模器夾持力與其數量應依實際作業需要修正,並且供夾模之模具邊沿厚度需標準化,以利配合夾模器之使用
The above list for the clamping force and quantities of the die clamper should be used according to the actual operation.
The thickness of the mould base (bottom plate for die clamper to clamp) should be standardized.